Quality Castings
 

 
 
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Quality Castings Capability

PERSONNEL

• The team at Quality Castings includes qualified Engineers and Metallurgists combined with production personnel with years of practical experience in foundry techniques. This combination of technical knowledge and foundry skills enables us to take on unique challenges both in material technology and casting design and manufacturing.

PLANT SITE

• Our production facility is located on a 6456m site at 42-50 Violet Street REVESBY New South Wales. Located in the Milperra Industrial Area adjacent to the M5 corridor the site is well positioned within 20 mins of Sydney Airport and the city only 35 mins away.

QUALITY ASSURANCE CERTIFICATION

• Quality Castings has maintained a third party certified Quality Management System since 1997. We are certified to AS/NZS ISO 9001:2000 QEC 3997 for the manufacturing of ferrous castings in stainless steels, heat resisting steels, carbon steels, low alloy steels and iron base alloys. SAI Global is the certifying body.

LABORATORY CERTIFICATION

• Metallurgical Services Pty Ltd
NATA Registration No 432 – Chemical Analysis – Metals and Alloys
NATA Registration No 1156 – Physical Testing - Metals and Metal Products Including Tension Tests, Hardness Tests, Metallographic tests. Equipment includes a SpectroMax 23 element spectrometer including Nitrogen and an Olympus GX41 Metallurgical Microscope.
• Inspection & Testing Pty Ltd NATA certified NDT Testing including Radiography, Ultrasonic, Magnetic Particle and Dye Penetrant Testing.

MELTING EQUIPMENT

• 6 High frequency Coreless Induction Furnaces in capacities from 100Kg to 2000 Kg (2) used in conjunction or individually for maximum flexibility. Finished Casting weights up to 2500kg in Steels and 3500 Kg in Iron.

MOULDING TECHNOLOGY

• 4 Individual moulding lines including floor moulding using chemically bonded sands.
Methods determined by a dedicated Methods Engineer using computer aided technology and ceramic sprues, filters and thermal sleeves used as necessary.

BLASTING EQUIPMENT

• Rotary table dual wheel Godfrey Shot blast for superior finish
Rotary table Pangborn for grit blast cleaning
Air powered garnet blast unit for Stainless castings.

HEAT TREATMENT

• 5 Separate gas fired heat treatment furnaces up to 2.8m x 1.4m x 1.3m size
Temperature range to 1250c
Water Quench Tank or assisted air cooling.

WELDING

• Qualified welding procedures to ASTM and ASME IX Standards.

     
 
  Complex shapes can be cast in advanced alloys.  
 
 
 
Full assemblies can be supplied including casting, machining and assembly.  
©2009 Quality Castings